Design & Manufacturing Services
Decades of broadcast and professional video engineering experience — now available as design and manufacturing services for your next product.
Who We Are
Ensemble Legacy carries forward decades of engineering excellence rooted in the broadcast and professional video industry. Born from the same expertise that powered Ensemble Designs — whose signal processing, routing, and conversion products became industry standards — we now bring that deep knowledge directly to you as a service.
Led by Robert Nunez and our founding team, we specialize in the design and manufacture of professional-grade electronic products. From concept through production, we deliver the precision, reliability, and performance that mission-critical applications demand.
What We Do
Full-cycle electronic product design from initial concept and schematic capture through PCB layout, firmware development, and mechanical enclosure design. We engineer products that meet the rigorous demands of broadcast, pro AV, and industrial applications.
Precision manufacturing services for electronic assemblies and complete products. Our production capabilities span from prototype builds through volume manufacturing, with rigorous quality controls at every stage.
Leverage our deep domain expertise to solve your toughest engineering challenges. Whether you need design reviews, technology assessments, or help bringing a product to market, our team delivers actionable guidance.
Our Work
Representative examples of the types of products we design and manufacture. From compact signal processors to modular frame-based systems, our expertise spans the full range of professional video and broadcast infrastructure.
Modular frame-based signal processors for HD/UHD conversion, routing, and embedding in 1RU form factors.
Space-efficient 1/3 RU converters and processors for scan conversion, format bridging, and signal distribution.
Flexible matrix routers with clean/quiet switching for 3G/HD/SD-SDI, ASI, and IP-based workflows.
Multi-channel display processors and monitoring solutions for control rooms and production environments.
Capabilities
Our manufacturing operation combines state-of-the-art equipment with the hands-on expertise that only comes from decades of building high-reliability electronic products. Every unit we produce meets the same exacting standards that the broadcast industry demands.
Advanced SMT placement, reflow soldering, and through-hole assembly with automated optical inspection at every stage.
Comprehensive testing protocols including functional test, burn-in, and full system verification before any product ships.
From single prototypes to production volumes — our lines are configured for quick changeover and consistent quality at any scale.
Established relationships with component suppliers and distributors ensure reliable sourcing, even for long-lead or constrained parts.
Get Started
Whether you have a product concept, need manufacturing support, or want to explore how our engineering services can help — we'd love to hear from you.
870 Gold Flat Road, Building 2
Nevada City, CA
Designed & manufactured in the USA
We typically respond within one business day. For urgent manufacturing inquiries, please note that in your message.